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Product category: Electronics Manufacturing Materials and Consumables
News Release from: P2i | Subject: Ion-mask
Edited by the Electronicstalk Editorial Team on 08 November 2007

Military technology provides moisture
protection

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Ion-mask enhancement provides manufacturers with a 21st century solution to waterproofing electrical items and componentry.

Technology developed to protect soldiers from chemical attack is set to help electronics companies prevent moisture ingress from high humidity, rain or accidental immersion in water With the rapid growth in small electronic devices such as iPods, mobile phones, PDAs and flash drives that are required to work both indoors and outdoors, the risk of water ingress and damage has grown enormously

Their small size also means that conventional means of waterproofing such as gaskets or O-rings are not viable.

Ion-mask modifies the surface of virtually any material, applying a protective enhancement, just nanometres thick, over the entire surface of the object by means of an ionised gas or "plasma".

From mobile phones to PDAs, the treatment coats the external surfaces and the inside without damaging precision electronics.

Invisible to the naked eye, ion-mask causes water to bounce off treated surfaces like beads of mercury by decreasing the surface energy of the component materials and properties such as colour, texture and feel are completely unaffected.

Electrical items that would normally have moderate levels of water protection can be taken straight from the production line or even high street store and treated retrospectively - with no change to the look, feel or electronic performance of the product.

Ion-mask is not a "barrier technology" that can alter the performance of delicate items such as microphones.

Apart from increasing the protection of smaller items, ion-mask can also be used to ensure that larger, more complex items that can accommodate gaskets and O-rings are given an additional level of protection and provide further assurance of performance to high-performance items.

"Ion- mask is extremely effective against the problem of moisture ingress as it can be applied to the most intricate electronic objects without damaging the precious circuitry", explains P2i 's Business Development Director, Ian Robins.

"The process is particularly well suited to high-value applications such as MP3 players, which are required to perform outdoors in all weather conditions, or other small, lightweight electronic items which may be inadvertently worn in the shower or while swimming".

"Having demonstrated the technology to a number of leading manufacturers, many have been amazed and are considering ion-mask enhancement to improve the performance of their products", added Dr Robins.

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